Comprehensive Extruder Mixing Unit for Advanced Polymer Test Applications

Product Description

 

Product Description

ZJL-200A Series computer controlled Torque rheometer (Host machine+Mixer+Ectruder)
Torque rheometer is an ideal equipment to study the flow and deformation, plasticization, thermal shear stability, dynamic rheological properties and plasticization behavior of polymer materials and show the results in the form of torque-time and torque-temperature,and the mixing of multi-component materials, the cross-linking curing of thermosetting resins, the vulcanization of elastomers, the dynamic stability of materials and the influence of screw rotating speed on the processing performance of the system, etc. It can be widely used in scientific research and production, laboratory simulation in the mixing, extrusion process, a series of data to guide the reality of formula research and production, can be similar to the actual processing, continuous, accurate, reliable to determine the rheological properties of the material.
 

Host machine &Mixer                                                                                                 Host machine&Extruder

Application area

1,UPVC processing performance research and material development
2,Development and processing properties of thermoplastic materials
3,Thermoplastic material development and processing performance research
4,Teaching and scientific research application

Detailed Photos

It has modular design and ready-to-use function: the host is the control center, which has the function of driving and controlling the measuring unit; the controlled auxiliary units (such as mixing units and extrusion units) are intelligent measuring units for specific applications, which can transmit the measurement data to the host through the bus system. It can be equipped with various auxiliary units to complete laboratory simulation experiments for different purposes.
 

              Mixing unit                                                                          Single screw extruder heating unit

Rotor type
Roller:Used for mixing thermoplastic materials, such as polyolefin, polyvinyl chloride, engineering plastics, etc.
Banbury:Used for mixing thermoplastic elastomers, widely used in rubber industry.
Cam:Used for mixing hot plastics, ceramic compounds, food and other viscous high torque materials.
Sigma:It is used for mixing of small torque materials such as food, medicine and plastic sol.
Delt:For mixing and crosslinking of thermosetting materials.

Product Parameters

Host machine
Motor power	3.0KW	Torque measurement range	0 ~ 200Nm(Rated torque 300Nm)
Motor rotating speed	2000r/min	Torque measurement accuracy	±0.3%F.S
Reduction ratio	15:1	Melt pressure measurement range	0.1~100Mpa
Rotating speed range	0.1~120rpm	Pressure measurement accuracy	+0.3 %F.S.
Speed control accuracy	±0.2%F.S	Graphic display	Rotating speed, torque, temperature, pressure
Temperature control range	Room temperature~350ºC	Voltage	AC380V  7.5kw
Temperature control accuracy	+0.5ºC

 

Mobile Mixer
Mixer capacity	60ml / 200ml	Material	4Cr13
Rotor type	Roller, Standard (Matching of Banbury,Cam,Delta,Sigma)	Rotating speed ratio	3:2
Max temperature	3:2	Max temperature	350ºC
Max torque	200Nm	Heating method	Electric heating
Temperature sensor	K-type thermocouple

 

Plastic single screw extruder(Material 38CrMOALA)
L:D	25:1	Screw diameter	φ20mm
Screw compression ratio	2.5:1	Max temperature	350ºC
Heating method	Electric heating	Total heating power	4200W
Temperature sensor	K-type thermocouple	Capillary mold	φ1.27  L:D 20:1,30:1,40:1 (one mold core each)
Cylindrical die head (optional)	Inner Diameter:Ф5,Outer Diameter: Ф10

 

Certifications

Company Profile

Changchun Intelligent Instrument Equipment Co., Ltd. is a technology-based enterprise integrating R&D, production, sales, and after-sales service. It was founded in 1989 and has a history of 35 years. We are one of the earliest companies in China to develop and produce testing machines. We specialize in the R&D and manufacturing of optomechanical and electrical integrated testing instruments, analytical instruments, and automotive parts testing instruments. We have also passed the ISO9001 international quality system certification.
Our company is a high-tech enterprise. In the process of development, the company actively adopts advanced design concepts and uses its unique design and development capabilities. According to national standards, international standards, German standards, American standards, and Japanese standards, it has developed more than ten kinds of test instruments, analytical instruments, and automotive parts testing instruments.

Exhibition photos